Joston 150tons/Day Peach Stone Fruit Apricot Plum Peach Beverage Processing Production Line

• Customization: Available
• After-sales Service: Online Support/Visit Client′s Plant Site
• Warranty: 1 Year
• Processing Material: Special Agricultural Products
• Application: Fruit, Dairy, Beverage
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Raw Material: Apricot, Plum, Peach Stone Fruit
• Feeding: Fruit
• Heating Model: Hot Oil/Hot Water/Electrical
• Material: 304/316L Stainless Steel
• Core Components: Extractor Tank -Filter -Evaporator -Purify
• Function: Washing/Crushing/Concentrate/Sterilizing/Filling
• Key Words: Peach Apricot and Plum Production Line
• Transport Package: Export Standard Packaging
• Specification: 3tons/day to 150tons/day
• Trademark: JOSTON
• Origin: Wenzhou
• HS Code: 84792000
• Production Capacity: 30 Sets/Month

Product Description

What is apricot plum peach beverage processing production line
Suitable for processing of apricot, plum, peach and other stone processing to produce clear juice, turbid juice, protoplasmic, concentrate, concentration pulp, fruit powder, fruit vinegar, and other products. This production line is mainly composed of cleaner, hoist, preheater, pulper, sterilizer, filling machine , etc. This production line design features advanced design idea, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.
Features
*Capacity varies from 1tons/day to 150tons/day.
*Able to handle apricot, plum, peach stone fruit process
*Can produce turbid juice, virgin pulp can produce juice, juice concentrate, concentrate pulp, fruit powder,
 fruit vinegar products
*Production line configuration is flexible, according to customer's different requirements in processing
 technology and finished product
*High juice yield, product has bright color and good flavor
*The whole line is combined with modular design which are applicable to different processing technology
*Build-in CIP system to make clean easy
*Material contact part of the whole system is 304 stainless steel material, fully meets the food hygiene safety requirements.

Equipment Structure for Optional
1.Cleaner Machine
Cleaner has the characteristics of high cleaning, energy saving and water saving under the combined work of soaking, surfing, lifting and spraying. The rinse water is filtered and recycled for use, with its own lift for easy connection.The material is slowly rinsed in the water through the mesh belt, and the discharge end is equipped with a spray, which is especially suitable for mulberries, strawberries, and black mold And other soft and easily damaged fruits are cleaned. Comes with a lift for easy connection.
Character:
The machine is composed of water tank, hoist, circulating flushing water pump, transmission part and other components. When working, the material is directly poured on the conveyor chain plate and transported in the water tank; and because the bottom of the conveyor chain plate is equipped with a bubble tube, the material is produced Tumble to clean the material. After the water in the water tank is filtered by the water filter tank, it is led to the surf tube and bubble tube by the circulating water pump. This machine can also be equipped with spray pipes in the upper part of the lifting section and the water tank according to user requirements.
Technology data (it is just for reference ,can made as customized):

Model	Production capacity: T/h	Power: Kw
QXJ-3	1-3	3
QXJ-5	3-5	3.5
QXJ-10	5-10	7

                                                                    
                                           
2.Hoist machine (Conveying equipment)
Hoist adopts food-grade plastic scraper as the conveying carrier, which is suitable for the lifting and conveying of various fruits and vegetables in the food industry.   
Character:
Technology data (it is just for reference ,can made as customized):

Item	Technology data
Effective width	300-1200mm
Angle of elevation	≤45°
Drive limit	1-10M
Transfer speed	25m/min (adjustable)

                                       

1. Tubular Preheater

Preheater is mainly used for the overall softening of various fruits, inactivating enzymes, and mulberry green.The material is fed through the spiral rotation, with a safety insulation layer; the water-bath continuous cooking, the material is turned out by a special turning scraper; the stepless adjustment speed.   
Character:
 Tubular preheater is composed of tube bundles and shells. The material passes through the tube, two groups enter, two groups return, and one group exits for three-pass flow. The steam enters the space in front of the shell and the outer wall of the pipe through the pressure reducing valve, the shut-off valve, the safety valve and the pipe to complete the heat exchange, thereby increasing the temperature of the slurry and achieving the purpose of preheating. The steam trap part is used to remove the condensed water during the heat exchange process. This machine can design the outer interlayer heat preservation according to user requirements.
Technology data (it is just for reference ,can made as customized):

Model	Production capacity  t/h	Steam pressure MPa	Outlet temperature ºC
YRQ-2	2	<0.1	60-85

4.Stoning& pulping machine
This equipment is mainly suitable for the core beating and beating of stone fruits that have been pre-cooked or have eight maturities. Pulp, slag, and nucleus are automatically separated. MDJ1 is a single-channel, MDJ2 is a double-channel, the upper channel is nucleated and peeled, and the lower channel is separated from the slurry.
Character:
 The motor is driven by a belt to make the rotor part installed on the spline shaft rotate at a high speed. The fruit enters the machine from the feed port, and the feeding blade spirally conveys the material to the beating rod, which plays a role in the beating rod. The material was smashed. Due to the presence of centrifugal force, the juice and meat in the material (have become pulpy) pass through the sieve holes on the screen to enter the next stage of beating (the sieve holes are determined by the size of the fruit core), and the core is discharged from the slag pulp leaf The slag outlet, so as to realize the automatic separation of slurry and slag.
This machine has two types of single-channel and dual-channel models. When it is used for beating stone fruit (such as mango), if you choose single-channel stoning and pulping machine, the skin and meat flow into the buffer tank from the discharge hopper, and the core is discharged from the slag discharge. The core-removing double-pass beating machine, the first pass is core-removing, and the second-pass beating realizes automatic separation of the core, peel and slag. It is recommended that users prefer to use the core-removing double-pass beater. The beating principle refers to the DJ type beating machine.
Technology data (it is just for reference ,can made as customized):

Model	Production capacity  t/h	Motor power Kw	Dimension MM
MDJ1-2.5	1-2.5	4	61450X820X1580
MDJ2-4	2-4	7.5	1510X1370X1700
MDJ2-7.5	4-7.5	18.5	1930X1540X1950

                                                 
5.Transfer pump
Screw pump is a kind of liquid conveying equipment. It has the characteristics of simple structure, safe and reliable operation, convenient use and maintenance, continuous and uniform liquid discharge, stable pressure, etc., and it has the advantages of anti-corrosion, acid resistance, oil resistance, etc., and is most suitable for conveying various viscosities. food slurry.
Character:
5.1 Lobe pump
1.material is SS304
2.flow capacity is 0.1t/h to 20T/h
3.sanitary grade ,connection is TC type
4.fit to high viscosity product or raw material
 5.2 screw pump
1.material is SS304
2.flow capacity is 0.1t/h to 20T/h
3.sanitary grade ,connection is TC type
4.fit to high viscosity product or raw material

    



6.Storage tank
it is used to storage the product or raw material for the production process ,it can be jacketed type or single layer ,also can be done as horizontal type or vertical type .all equipment material adopt sanitary design ,which is fit to the FDA standard.
Character:
1.material is SS304
2.single layer or double jacket type
3.vertical type or horizontal type
4.volume from 50L to 50000L

                                                     

7.Tubular type sterilizer
The equipment is to heat the steam outside the material pipe to increase the temperature of the slurry to achieve the purpose of sterilization. Suitable for pasteurizing fluid and semi-fluid materials.
Character:
1.flow capacity from 0.1T/H to 20T/H
   2.sterilizer temperature is 80-135 degree ( adjustable)
   3.holding temperature is 5-180 seconds ( adjustable)
4.PLC Automatic control or button type control panel

                                
8.Filling machine
Aseptic filling machines are widely used in aseptic packaging of fluid foods such as juices, pulps and jams. At room temperature, the product can be stored for more than one year, saving
Costs and risks of low-temperature refrigerated transportation.     
                                      

Technical description

Raw material	Apricot, plum, peach stone fruit
Finished product	Juice, juice concentrate, concentrate pulp, fruit powder, fruit vinegar products
Capacity range	3tons/day to 150tons/day
Brix of juice	11-15Brix
Brix of concentrate	30~65Brix
Package options	Pull-ring can/tetra pak/ glass bottle/PET
Design capacity	According to clients'requirements

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.