Lab Solvent Removal Distiller Ethanol Distillation Wiped Thin Film Evaporation Equipment is equipped with a heating steam jacket outside the shell and a rotatable scraper inside. The scraper is driven by a rotating shaft in the center of the cylinder. After the feed liquid is added along the tangential direction from the upper part of the evaporator, driven by gravity and rotating scraper, a downward rotating film is formed along the inner surface of the shell. The finished liquid is discharged from the bottom ejector, and the secondary steam is discharged from the upper part through the demister. The outstanding advantage of this evaporator is that it has strong adaptability to materials, and is suitable for evaporation of high viscosity, easy crystallization, easy scaling, suspended solids or heat sensitive liquid.
Lab Solvent Removal Distiller Ethanol Distillation Wiped Thin Film Evaporation Equipment Composition :
It is mainly composed of heating jacket and scraper. The jacket is filled with heating steam. The scraper is installed on a rotatable shaft. The gap between the scraper and the inner wall of the heating jacket is very small, usually 0.5-1.5 mm. After preheating, the feed liquid is added along the tangent direction from the upper part of the evaporator. Under the action of gravity and rotating scraper, the feed liquid is distributed on the inner wall to form a downward rotating film, which is continuously evaporated and concentrated in the process of falling. The finished liquid is discharged from the bottom, and the secondary steam is escaped from the top. In some cases, the evaporator can evaporate the solution to dryness and get the solid product directly at the bottom.
Lab Solvent Removal Distiller Ethanol Distillation Wiped Thin Film Evaporation Equipment Performance and characteristics:
The equipment adopts centrifugal sliding groove rotor, which is the latest structure evaporator abroad. It can also form film under the condition of small flow. The sediment in the treatment liquid attached on the inner wall of the evaporation section of the cylinder can be quickly removed by the movable scraper. Compared with the scraper evaporator with fixed gap, the evaporation capacity can be increased by 40-69%. It has the following properties and characteristics:
1. The results show that the heat transfer coefficient is high, the evaporation capacity is large, the evaporation intensity can reach 200 kg / m2 · HR, and the thermal efficiency is high.
2. The heating time of the material is short, about 5 seconds to 10 seconds, and it works in vacuum, which is more beneficial to the heat sensitive material, and keeps all kinds of components from any decomposition, so as to ensure the product quality.
3. It can adapt to a wide range of viscosity changes. High and low viscosity materials can be treated, and the viscosity of materials can be as high as 100000 centipoise (CP).
4. Changing the rotation direction of the scraper groove can adjust the material handling time in the evaporator.
5. After precision boring and polishing, the inner wall of evaporation section cylinder is not easy to produce coking and scaling.
6. It is easy to operate, easy to adjust the product index, and can be automatically controlled for continuous production under closed conditions.
7. The equipment has the advantages of small floor area, simple structure, convenient maintenance and easy cleaning.
Lab Solvent Removal Distiller Ethanol Distillation Wiped Thin Film Evaporation Equipment Technology data Specification:
Model Item |
BMN-1 |
BMN-2 |
BMN-4 |
BMN-6 |
BMN-10 |
Heat exchanger area:M2 |
1 |
2 |
4 |
6 |
10 |
Evaporate capacity kg/h
|
100 |
200 |
400 |
600 |
1000
|
evaporated temperature C |
<60 |
Vacuum degree MPa |
-0.08--- -0.09 |
steam pressure:MPa |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
equipment height :MM |
3100 |
4800 |
5700 |
6400 |
7200 |
Steam consumption kg/h |
110 |
220 |
440 |
660 |
1100 |
Agitator speed :RPM |
0-150 |
0-150 |
0-150 |
0-150 |
0-150 |
Agitator motor power KW |
1.5 |
3.0 |
4.0 |
5.5 |
11 |
SERVICE
We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)
FAQ
1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
2.How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
5.Can we become your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life .
2. We decrease the consumption cost of the product in the ruuning.
3. We improve research personnel's ability to deliver a creative design;
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.
7.Do you supply installation equipment in oversea?
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.
10.how about your company after-sale serivce ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.