Vacuum Low Temperature Oil Ethanol Cooling Jacket Concentrator Extraction Equipment

• Certification: RoHS, BRC, ISO, FDA, HACCP
• Application: Food, Health Care Products, Medicine
• State: Plant Oil
• Applicable in Industries: Oil Extraction
• Core Components: Continuous Countercurrent Extraction Machine
• Function: Extract Oil/Oil From The Leaf
• Model NO.: CCE
• Feeding: Leaf +Solvent
• Output: Oil + Recovery Solvent
• Heating Method: Steam/Hot Oil/Hot Water/Electrical
• OEM: Parameter Customization
• Material: 304/316L Stainless Steel
• Related Words: Dynamic/Counter Current Extractor Machine
• Key Selling Points: Continuous/ Countercurrent Extraction Machine
• Transport Package: Wooden Case Packaging/According to Customer
• Specification: 20L -10000L
• Trademark: JOSTON
• Origin: Wenzhou, China
• HS Code: 84792000
• Production Capacity: 30 Sets/Month

Product Description

Vacuum Low Temperature Oil Ethanol Cooling Jacket Concentrator Extraction Equipment Working principle :
  it is a new technology for the oil extractor field in the big scale capacity . the ethanol and the leaft can be added from the hopper of the feeding unit ,so it can working running in the continous , also the equipments outside with the jacketed insulation layer ,that can make the machine keep the inside ethanol solution keep in the low temperature without the heat lost .also can save the energy and ethanol consumption .

the strcture of the Vacuum Low Temperature Oil Ethanol Cooling Jacket Concentrator Extraction Equipment:
The extraction tank is designed as a horizontal channel , and a push device is installed inside.material and fresh ethanol  solvent are fed into the channel quantitatively and moves continuously through the channel ,Both are cooled by the  chiller medium in the outer jacket of the channel during the extraction production process .The whole process is kept on the required extraction  production process temperatue.

Fresh cold ethanol solvent is pre-cooled and leaf material is prewetted before entering the channel . The extraction tank is divided into several stages: stage A-stage B  , stage A-stage  B-stage C. material running from stage A to stage C,while fresh solvent running from stage C to stage A. As the material and the solvent running in reverse direction, the active  ingredients of   material can be fully released, and the liquid phase (ethanol solvent) is kept to a minimum. When necessary, screw extruders can be installed between two extraction stages for a complete extraction.Length of the whole system depend on the Process time required for extraction.

In the different extraction stage, push devices are specially designed , so that the unit can be used to various herb materials. No matter the material is floating, suspending or settling, this unit can be applied.
The extraction channel is operated in normal pressure,while cooling jacket operated in a pressure of 1.5~3 bar .

The main advantage of Vacuum Low Temperature Oil Ethanol Cooling Jacket Concentrator Extraction Equipment:
A, Higher efficiency
B, Lower running cost
C, Higher yield
D, Stable quality
F,Wide Adaptability
E,Lower investment on infrastructure

Detailed Introduction of Vacuum Low Temperature Oil Ethanol Cooling Jacket Concentrator Extraction Equipment:
A,High efficiency
Continuous and flow-line production, capability of single unit vary from 50 kg/h to 2000 kg/h(dry leaf material).

B,Lower running cost
Reducing liquid-solid ratio from 12-20 to 5-9,total amount of the extract liquid is reduced --that means greatly reduce energy consumption of subsequent evaporation equipment and equipment specification.Human labor is reduced. Only 2~3 workers needed.

C,Higher yield
The extraction yield was 10 ~ 15% higher than the tradition extraction tank.

D,Stable quality
As the unit is running continuously, and temperature is kept in the same level in each extraction stage. Stability and consistency of the unit is much better than extraction tanks.

E,Lower investment on infrastructure
The unit is installed directly on ground. Workshop needed is only 5 meters at the highest .The unit can be installed in different layers or in the same layer according to requirements.

Vacuum Low Temperature Oil Ethanol Cooling Jacket Concentrator Extraction Equipment: Equipment Model selection information L
Please tell us the basic parameters for your production process as below:

1.Product name and extracting capacity (kg/h).
 2.raw Material size of and natural density of dry material.
 3.detail  extraction production process
 

Technical Parameter
Specification model	TQ-1000	TQ2000	TQ3000	TQ6000	TQ8000	TQ100000
Volume (L)	1200	2300	3200	6300	8500	11000
Design pressure in tank (Mpa)	0.09	0.09	0.09	0.09	0.09	0.09
Sandwich design pressure(Mpa)	0.3	0.3	0.3	0.3	0.3	0.3
Compressed air pressure(Mpa)	0.6~0.7
Feeding port diameter(mm)	400	400	400	500	500	500
Heating area(m2)	3	4.7	6	7.5	9.5	12
Condensation area(m2)	4	4	5	5	8	10
Cooling area(m2)	1	1	1	2	2	3
Filter area(m2)	3	3	3	5	5	6
Slag gate diameter(mm)	800	800	1000	1000	1000	1000
Steam consumption(kg/h)	245	325	345	645	720	850
Stirring speed(r/min)	25~40

 

Packaging Details
Under normal circumstances, we will use PE wrapping film for part of the product, then use wooden case packaging, or according to the special requirements of the customer packaging;If exported to European countries, we will fumigate the wooden cases.
Shipping Details
Under normal circumstances, we will use trucks to transport products to Qingdao port;Or according to customer requirements, choose the most convenient, the most economic mode of transportation.


FAQ
Q :What about your factory?
A :Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
Q :How long the warranty will be?
A :We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
Q :Which kind payment do your company do now ?
A :We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
Q :Do you supply installation equipment in oversea?
A :Yes, if need, we can send our engineer to your plant to help you do installation and commission.
Q :How can we know the order production status ?
A :We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are      finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our            plant when the goods is ready here.
Q :how about your company after-sale serivce ?
A :1. We provide long-term after-sale service.
    2. we can do installation and commission for the equipment in your plant if necessary .
    3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you          can communicate on-line with us to solve any problem.