What is reactor system
Reactor system is a closed vessel, which is used to perform a chemical reaction, distillation, crystallization, mixing, and isolation of materials etc. in API manufacturing facility.
reactor system structure and feature
Reactor Tank is specially designed equipment with agitator and gearbox with flameproof electrical motor. Agitator is used for proper mixing, eddy formation, Vortex formation as per requirement. Agitator types are decided based on process requirement.
Reactor Tank jacket is used for maintaining reaction conditions by providing utilities like steam, chilled water, cooling water, chilled brine and hot water. Solids are charged into reactor through Manhole/ Nozzles manually and liquids are charged in to reactor by liquid transfer pipelines connected to reactor or manually through manhole.
Reactor Tank Solution or slurry is discharged from the reactor by nitrogen pressure or by pump, through bottom discharge valve.
Reactor system including reaction tank ,condenser ,sub-cooler ,collection tank and pipeline .
Reactor Tank System Advantages
- Volume we can produce from 20L ---20000L.
- Material we can use SS304 and SS316L,SS2205 ,TA2,Glasslined ,F40 coated SS etc.
- it can used in single layer or double jacket layers.
- Jacket can be used different type : single full jacket ,limpet coil jacket and dimple type jacket or inside coil type .
- Jacket can be used for heating and cooling .
- Heating medium: steam ,thermal oil ,hot water ,electrical etc .
- agitator type : propeller type ,anchor type ,high shear emulsify type and scraper type etc.
- Insulation material can use mineral wool ,rock wool ,PUF etc.
- Tank can be equipped with manhole ,CIP spray ball ,vent filter level sensor ,temperature sensor ,pressure sensor ,load cell ,PH sensor ,PO2 sensor ,safety valve,sampling valve etc.
- Tank can be CIP/SIP online.
- control panel :PLC /HMI automatic control or common button control .
- inside shell mirror polish Ra<0.4um ,outside shell polish Ra<0.8um.
Technical description
| Components Item |
Function and usage |
| CIP spray ball |
Wash &clean tank inside surface and devices automatic ,which should connect to the CIP machine station |
| Vent filter |
Filter air to prevent the bacteria into the tank ,also can release the tank inside pressure. |
| Temperature sensor (gauge)-optional |
Indicate inside tank temperature and PID temperature control with the necessary valve and fittings |
| Pressure sensor (gauge) optional |
Indicate the inside tank pressure |
| PH sensor optional |
Indicate the product PH data |
| PO2 sensor optional |
Indicate the product Oxygen content |
| Level sensor (gauge) optional |
Indicate the inside tank product level height ,there are have different models :(static) pressure type ,ultrasonic type ,radar type ,glass tube type ,plate sight glass type . |
| Load cell optional |
Indicate the product weight |
| VFD ( inverter ) optional |
Control and adjust agitator speed |
| Safety valve optional |
Release inside tank pressure to protect the tank safety |
| Flow meter optional |
Indicate the solution inlet and outlet volume |
| Sight light |
Indicate inside tank bright for watching easily |
| Manhole (handhole ) |
Charge solid product into tank ,also can be used for maintenance inside tank components. |
| Sampling valve optional |
Take inside tank products sample for offline checking |
| Cooling unit (optional) |
It is used to cooling the vapor gas and condensate .it can be used different cooling system as process requirement .Shell&tube type condenser ,Plate type heat exchange.coil type cooler etc , |
| Collection tank (optional) |
Used to collect the condensate water or solvent ,it can used under vacuum or positive pressure |
Remark : we can choose the reactor tank fittings according to the production process as the client's requirement .
SERVICE
We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)
FAQ
1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
2.How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
5.Can we become your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life .
2. We decrease the consumption cost of the product in the ruuning.
3. We improve research personnel's ability to deliver a creative design;
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.
7.Do you supply installation equipment in oversea?
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.
10.how about your company after-sale serivce ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.
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