Stainless Steel Jacketed Solution Preparation Blend Mixing Tank can be used for the different fields ,like the pharmaceutical field which can be used in the low viscosity solution like infusion solution ,injection solution ,eye drop solution ,syrup solution ,oral liquid,vaccine,lotion etc ,in the cosmetic field ,it can be used for the cream ,ointment ,hand sterilizer etc ,for the food field ,it can be used for the juice process machine ,milk cooling tank ,beverage preparation etc .also can be used for the chemical field ,like the solvent blend -ethanol ,methanol ,acetone etc .
In the pharmaceutical field ,the Stainless Steel Jacketed Solution Preparation Blend Mixing Tank is used to WFI water with Pharmaceutical API together according to the technological proportions. Which can be used in the infusion water ,injection solution etc ,the tank is designed company with CIP/SIP system ,can be PLC automatic control the whole production process .
Stainless Steel Jacketed Solution Preparation Blend Mixing Tank can be standardized and humanized according to the requirements of production process. In the mixing process, it can realize the feed control, discharge control, mixing control and other manual and automatic control.
Stainless Steel Jacketed Solution Preparation Blend Mixing Tank is composed of mixing tank body, upper and lower heads, agitator, support, transmission device, shaft seal device, etc. heating device or cooling device or metering device can also be configured according to process requirements.
Stainless Steel Jacketed Solution Preparation Blend Mixing Tank Nozzle configuration:
The process nozzles mainly include manholes, inlets, outlets, sight glass, sight lights, vent filter, CIP (equipped with sanitary universal cleaning balls), SIP ports, sterile sampling ports, thermometers, temperature sensors, jacket inlets and outlets.(Nozzle size and opening position shall be provided according to process requirements.)
Stainless Steel Jacket Solution Preparation Blend Mixing Tank Characteristic:
1) Volume we can produce from 20L ---100000L.
2) Material we can use SS304 and SS316L. etc.
3) electrical heating type jacket.
4) single full type Jacket ,inside equipped with the electrical heater.
5) top mounted agitator : propeller type ,anchor type ,high shear emulsify type and scraper type etc.
6) Bottom mounted agitator: magnetic agitator ,high shear emulsifying agitator.
7) Insulation material can use mineral wool ,rock wool ,PUF etc.
8) Optional for the mixing tank nozzle :Tank can be equipped with manhole (handhole ) ,CIP spray ball ,vent filter level guage indicator/ level sensor ,temperature gauge /sensor ,pressure gauge /sensor ,load cell ,PH sensor ,PO2 sensor ,safety valve,sampling valve ,nitrogen/compressor air gas inlet ,sight glass ,sight light . etc.
9) Tank vessel can be rquipped CIP/SIP online optional.
10) control panel :PLC /HMI automatic control or common button control .
11) control panel functions: control the heating temperature PID ,level displayer ,temperature displayer ,pressure displayer ,speed adjustable ,sight light on/off etc.
12) inside shell mirror polish Ra<0.4um ,outside shell polish Ra<0.8um.
| Components Item |
Function and usage |
| CIP spray ball |
Wash &clean tank inside surface and devices automatic ,which should connect to the CIP machine station |
| Vent filter |
Filter air to prevent the bacteria into the tank ,also can release the tank inside pressure. |
| Temperature sensor (gauge) |
Indicate inside tank temperature and PID temperature control with the necessary valve and fittings |
| Pressure sensor (gauge) |
Indicate the inside tank pressure |
| PH sensor |
Indicate the product PH data |
| conductivity meter |
Indicate the product conductivity data |
| Level sensor (gauge) |
Indicate the inside tank product level height ,there are have different models :(static) pressure type ,ultrasonic type ,radar type ,glass tube type ,plate sight glass type . |
| Load cell |
Indicate the product weight |
| VFD ( inverter ) |
Control and adjust agitator speed |
| Safety valve |
Release inside tank pressure to protect the tank safety |
| Flow meter |
Indicate the solution inlet and outlet volume |
| Sight light |
Indicate inside tank bright for watching easily |
| Manhole (handhole ) |
Charge solid product into tank ,also can be used for maintenance inside tank components. |
| Sampling valve |
Take inside tank products sample for offline checking |
Model
Item |
JPG-100 |
JPG-500 |
JPG-1000 |
JPG-3000 |
JPG6000 |
| Tank work volume:L |
100 |
500 |
1000 |
3000 |
6000 |
| Motor power high shear emulsifying:Kw |
1.1 |
2.2 |
4.0 |
7.5 |
22 |
| Agitator speed for high shear emulsifying :RPM |
0-1440 or 0-2900 |
| Motor power propeller type agitator g:Kw |
0.37 |
1.5 |
2.2 |
4.0 |
7.5 |
| Agitator speed for propeller type agitator :RPM |
0-150 |
| Inside shell pressure MPa |
-0.1/0.3 (can be done as client's URS) |
| Jacket pressure MPa |
0.3 (can be done as client's URS) |
| Jacket heating medium |
Steam /hot water/electrical heating |
| Cooling medium |
Chiller /cooling water /tap water |
SERVICE
We have established some overseas agent office to make the after-sales service already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technology document (Quotation PI )
4.Engineering and Manufacturing (Production &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)
FAQ:
1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
2.How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
3.How long the warranty will be?
We provide 1 year warranty for the machine running ,but we will afford whole -life service for the machine .
4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
5.Can we become your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life .
2. We decrease the consumption cost of the product in the ruuning.
3. We improve research personnel's ability to deliver a creative design;
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.
7.Do you supply installation equipment in oversea?
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.
10.how about your company after-sale serivce ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.
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