Stainless Steel High Efficient Steam Jacketed Solution Mixing Production Line is mainly used for the preparation in pharmaceutical field like sterile drugs,biological products,oral liquid ,eye drop ,syrup solution ,infustion solution,ampoule solution,injection solution and food ,juice ,milk ,dairy ,chemical product etc
Stainless Steel High Efficient Steam Jacketed Solution Mixing Production Line mainly inclduing the following units:
1) manufacturing tank ( mixing tank ) : which is jacketed mixing tank can be with top mounted agitator or bottom mounted agitator .
2) pre-filter : which is used to filter the particle or suspension, which located btween the mixing tank and storage tank .it can use micropore filter or press filter etc according to the prodcuts .
3) transfer pump : which can be used sanitary grade centrifuge pump to transfer the solution from mixing to the storage tank.
4)storage tank :which is used to storage the solution for filling & packing process.
5)final stage filter : as usual ,it is use the micropore filter for final stage filter to the filling machine .
6) optional equipment : high shear emulsifying pump or high pressure .homogenizer which is used for the suspension product or syrup products etc .
7) pipeline & valve for the whole system .
8)control panel system : PLC/HMI control panel or common button control panel .
9) SS304 platform for the solution preparation system .
the advantage of PLC/HMI control system for solution preparation system:
1. Adopt aseptic design, no dead area, minimize residue.
2. PLC control of touch products, one key operation, direct and clear process flow chart, automatic liquid distribution and material transmission in the whole process; simple, convenient and user-friendly.
3. Equipped with automatic CIP online cleaning system and sip online sterilization system, the system can automatically online SIP and CIP, reducing production cost and old strength.
4. Automatic online abbreviation for filter integrity.
5. Automatic online real-time detection of weight and constant volume.
6. Automatic real-time abbreviation, recording and printing of all relevant data.
| Item |
Technology specification |
| Working volume L |
20-20000L |
| material |
SS316L or SS304 |
| Tank structure |
Single layer ,double layer |
| Jacket structure |
Single full jacket ,limpet coil jacket ,dimple jacke |
| Jacket medium |
Heating by steam ,hot water and electrical
Cooling by chiller |
| Top mounted agitator |
Propeller type agitator ,anchor type agitator ,scraper type agitator ,high shear emulsifying agitator |
| Bottom mounted agitator |
Bottom magnetic type agitator ,bottom high shear emulsifying agitator |
| Equipment of tank |
Manhole (handhole ),CIP spray ball,vent filter,sight glass,sight light ,safety valve ,sampling valve ,level snesor ,temperature sensor,pressure gauge,load cell,PH sensor ,PO2 sensor,foam sensor ,flush bottom valve ,VFD etc.
*the equipment choose according to the production process requirement * |
| CIP/SIP system |
Tank with the pipeline can be online CIP/SIP |
| Solution preparation system construction |
Mixing tank +filter + transfer pump +storage tank +pipeline +control system |
SERVICE
We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)
FAQ
1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
2.How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
5.Can we become your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life .
2. We decrease the consumption cost of the product in the ruuning.
3. We improve research personnel's ability to deliver a creative design;
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.
7.Do you supply installation equipment in oversea?
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.
10.how about your company after-sale serivce ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.
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