stainless steel aspetic pressure Tank is a fully automated unit used for the buffering (intermediate storage) of liquid food products under aseptic conditions. This advanced aseptic tank is available as a separate unit or as a functional component in our integrated lines for all applications (dairy, beverage and prepared food). The unit comes in a range of three models and tank sizes with a large number of options including different agitators, can advise you on the most suitable tank model for your particular application whether your product is high or low viscosity, with or without fibres, with smaller or bigger particles, etc…
HIGHLIGHTS • Uncompromised food safety • Maximize production flexibility • Preserve high product quality • Reduce product losses • Solutions for all types of products • Long operating time • Ergonomic design and serviceability • Simplified line integration
WORKING PRINCIPLE The Tank is sterilized by steam at a minimum temperature of 125°C. It is then cooled by water circulating through the cooling jacket. During cooling, sterile air is fed into the tank to prevent vacuum formation. After sterilization, the aseptic tank is kept in aseptic conditions with an overpressure of sterile air and with steam barriers(110°C). During production, sterile air fills the tank space above the level of the product. The pressure is automatically controlled to maintain the feed pressure required by the filling machine in operation. A number of agitator solutions are available to match product or application needs. A valve cluster module with a control panel directs product flow, sterile air, cleaning liquids and steam. Placed after the filling machines, the end valve cluster prevents reinfection. The tank is cleaned in place (CIP) by either a CIP unit or a central CIP system. Tank operation is fully automated and production interlocks are included for safety reasons. The operator only has to initiate the process steps: tank sterilization, production and CIP. Keep food safe and maximize production flexibility!
BASIC DESIGN The tank body is manufactured in accordance with the European pressure vessel code (PED), but can be manufactured to comply with other codes on request. Since tank unit operation includes high-temperature sterilization followed by cooling, the tank is designed to be completely implosion-proof. The tank unit is operated from its own programmable control in the control panel, or remote from, for instance a control room. However, if used in combination with one of our heating units, it can be operated from the PC panel of the heating unit instead, saving the cost of a operator panel on the tank.
pressure ASEPTIC TANK Tank is a platform-based unit that provides a wide range of flexible solutions with different capacities and options. The model is best suited for low to medium viscosity products with or without smaller particles and fibres. This vertical tank has a cylindrical cooling jacket, manhole, CIP nozzles and safety rail. The tank includes a load cell solution for weighing the contents and the level indication is shown on a control panel. There are connections for product, steam, cooling water, air and CIP liquids. The valve cluster module has frame-mounted pre-assembled valves, sterile air filters, safety features and air pressure equipment for emptying the tank and a control panel. There is also an end valve cluster. In many cases, good agitation is important for the model. An agitator solution is recommended for products that can separate in the tank during storage and is also recommended to even out the product temperature. Depending on the product or application needs, a number of agitator solutions are available. The unit is factory tested before delivery, thus ensuring easy installation. The control system is Siemens or Rockwell and the HMI (human-machine interface) solution is based on the graphic design.
MAIN STANDARD COMPONENTS • Tank in 304 stainless steel • Max. operating pressure 300 kPa (3.0 bar). • Valves and pipes in 316 stainless steel. • Control panel in stainless steel, including process controller (PLC) and solenoid valves.
SELECTION OF OPTIONS BY GROUP AUTOMATION AND CONTROL • PLC control system from Siemens or Rockwell • Local security switches • Control panel for air cooling • Uninterrupted Power Supply (UPS) for PLC and HMI • Control cabinet with highly hygienic design • 15" industrial PC operator panel mounted in the control cabinet • Remote control alternatives • HMI integration in heating unit
PRODUCTION FLEXIBILITY • Connect to more than one UHT unit • Intermediate steam barrier connected to UHT/UHT units • Sterile water flush between production cycles
PRODUCTION SAFETY • Low fouling of end-valve cluster • Steam-reducing valve set • Air compressor with air cooler and air tank
SPECIAL PRODUCT TREATMENT • Inner contain
SERVICE
We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours . 1. Customer inquiry and consultation (URS documents) 2. Confirmation of treatment plan (DQ documents &PID Drawing) 3.Quotation offer with the technolgy document (Quotation PI ) 4.Engineering and Manufacturing (Prodcution &Quality inspection ) 5. Product inspection (FAT documents) 6. Delivery arrangement and loading work (full set Shipment documents) 7. After-sales service (OQ,PQ ,SAT documents)
FAQ
1.What about your factory? Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
2.How will your company control the equipment quality ? We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
3.How long the warranty will be? We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
4.Which kind payment do your company do now ? We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
5.Can we become your distributor in our country? Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
6.Why we choose "JOSTON "? 1. We enhance the reliability of product's quality and working life . 2. We decrease the consumption cost of the product in the ruuning. 3. We improve research personnel's ability to deliver a creative design; 4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.
7.Do you supply installation equipment in oversea? Yes, if need, we can send our engineer to your plant to help you do installation and commission.
8.How can we know the order production status ? We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
9.what is kind service do you offer before making order ? 1.according to your company URS ,we will make the design drawing accoridingly. 2.after your company approved drawing ,we will make quotation. 3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.
10.how about your company after-sale serivce ? 1. We provide long-term after-sale service. 2. we can do installation and commission for the equipment in your plant if necessary . 3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.
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