Joston Steam Electrical Heating Beer Saccharification System for Wort Yeast Sediment Beer

Product Description

Components	Specification
Milling System	Miller	Double Roller,Noise<60db
Heating System	Boiler (steam heating)	Electric or steam
Brewhouse System	Mash / Lauter tun	Heating jacket Material: SUS 304/316 or Red copper 1 Thermometer / tank
	Boiling / Whirlpool Tank
	Heat-exchanger	Plate type
Fermentation System	Fermentation Tank	Top manway/Side manway Glycol cooling jacket
	Yeast Adding Tank	SUS304 Stainless Steel
Refrigerator System	Refrigerator machine	With control system
	Pump / valve	adjustable
	Ice water tank	Fluorine filling
CIP Cleaning System	Acid Tank	SUS304 full welded
	Alkali Tank
	Pump	adjustable
Control System	Control Cabinet	Semi-automatic

 
Beer saccharification system is mainly composed of saccharification pot, gelatinization pot, filtration tank, boiling pot, sedimentation tank, hops adding equipment, etc.

Saccharification system:
The main part of each pot / tank of the saccharification system is made of 304 stainless steel of international standard. All parts of the main body of the pot / tank that contact with materials such as wheat mash are treated by mirror polishing, and the external part is treated by grinding and polishing,

saccharification pot, gelatinization pot
1. The high-efficiency Maitreya plate jacket heat exchange technology and the scientific steam turbulence principle are used to realize the maximum heat conduction and energy saving effect. At the same time, the fully automatic temperature control technology is adopted to ensure the accuracy of temperature rise speed and holding time in each process stage of saccharification and gelatinization.
2. The internationally advanced suspension type speed control system, frequency conversion and automatic mixing mode are adopted to ensure the uniform mixing of mash in the process of gelatinization and saccharification, which can maximize the best biological activity, transformation and catalytic effect of various enzymes in the process of gelatinization and saccharification, thus ensuring the best quality and highest yield of beer at the source.

Filter tank:
1. The advanced and scientific special-shaped blade structure system and hydraulic automatic lifting technology are adopted to ensure the even turning of the groove and the stable output of the groove, improve the filtering speed and production efficiency, and maintain the good transparency and output rate of the wort.
2. The internationally advanced suspension and mixing devices, together with frequency conversion, speed regulation and automatic control technology, make the operation more convenient, flexible, maintenance simple and cost saving.

Boiling pot:
1. The application of advanced in vivo boiling and pressurization technology can improve the boiling strength, greatly increase the evaporation effect of dimethylsulfur, promote the polymerization of protein and other condensable substances, and realize the rapid separation of boiled wort and polymer
2. The mixing technology of extracorporeal circulation is adopted to accelerate the heating rate of wort in the early stage of boiling, so as to keep the temperature uniform and consistent all the time during the heating process of wort, to prevent the denaturation of regional wort solubles caused by local overheating, so as to ensure the boiling quality of wort.

Settling tank:
1. According to the design of the best storage capacity of wheat dregs on the unit filtration area, enlarge the ratio of channel diameter to height, reduce the sedimentation speed, promote the sedimentation and agglomeration of solidified substances, and achieve the best separation.
2. It can improve the yield of wort and reduce the environmental pollution.

hops adding system
1. The hops adding system can be composed of two or more tanks, equipped with pumping, pipeline, valve and other accessories, and can also realize automatic control of the adding amount.
2. The tanks, valves and pipes in the hops adding system can be connected with CIP system to realize automatic, semi-automatic, cleaning and disinfection.
SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.