Multi-Function Stainless Steel Straight Mushroom Herbal Extraction Machine in Phytochemistry

• Customization: Available
• After-sales Service: Online Support/Visit Client′s Plant Site
• Certification: CE, GMP, ISO
• Model NO.: TQG
• Customized: Customized
• Material: Stainless Steel, 304/316L Stainless Steel
• Voltage: Customized
• Warranty: 1 year
• Applicable in Industries: Herbal Extraction, Natural Plants
• Core Components: Extraction Tank, Condensr etc.
• Function: Extract Active Ingredents/Essesntial Oil by Water
• Feeding: Herbal and Natural Products + Solvent /Water
• Output: Extractor Solution+ Residual Material
• Heating/Cooling Moodel: Steam/Hot Oil/Hot Water/Electrical
• OEM: Parameter Customization
• Related Words: Extraction Tank
• Key Selling Points: High Effective Multifunction Extraction Tank
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Type: Extraction Equipment
• Transport Package: Wooden Case Packaging/According to Customer
• Specification: 50L -10000L
• Trademark: JOSTON
• Origin: Wenzhou, China
• HS Code: 84792000
• Production Capacity: 30 Sets/Month

Product Description

usage scope:

Multi-Function Stainless Steel Dynamic Straight Mushroom Type Herbal Extraction Tank In Phytochemistry is mainly used in the process of boiling extraction and hot reflux extraction of chinese herbal raw material and natural products etc with water or organic solvent as the medium . The volatile oil can be recovered in the process of extraction. The extraction tank has high extraction efficiency for large quantities of  active ingredent materials; It can save energy and extract more effective ingredients. The concentration of the extract is higher. Working principle: the whole extraction process of the equipment is completed in a closed and recyclable system. It can be extracted under normal pressure or under pressure. Whether it is water extraction, alcohol extraction, oil extraction or other purposes, the specific process requirements are cut out by the Chinese medicine factory according to the drug performance requirements.

Multi-Function Stainless Steel Dynamic Straight Mushroom Type Herbal Extraction Tank In Phytochemistry principle and operation:

The working principle of extraction tank is simple decocting process. herbal raw material and natural material  is soaked in water and heated by steam. After a certain period of time, the effective ingredients are extracted. The decocting time is determined by the performance of different materials. The amount of material input can not be unified due to the different shapes of herbal raw material and natural material and the difficulty of extracting the effective ingredients, It is suggested that the feeding amount should not exceed two thirds of the volume of the equipment. When extracting aromatic oil, the secondary steam will condense and cool, and then the oil and water will enter the oil-water separator. The light oil will be discharged at the upper part of the separator, and the heavy oil will be discharged at the lower part. The water will be discharged through overflow or backflow (see the pipe orifice orientation and the use and installation diagram for the specific process), This not only can shorten the liquid time, but also can effectively exhaust the residual liquid in the slag to avoid waste. When it is difficult for slag arch (commonly known as "bridging") to get rid of slag, the lifting cylinder is driven to make the lifting rod move up and down reciprocally to help break the arch and get rid of slag until the slag is basically exhausted.

Multi-Function Stainless Steel Dynamic Straight Mushroom Type Herbal Extraction Tank In Phytochemistry Performance introduction :

In addition to the main equipment of extraction tank, this equipment is also equipped with foam catcher, cooler, oil-water separator, etc.
These devices are made of stainless steel where they are in contact with drugs. The equipment in the extraction process is through the condenser, oil-water separator and other components, completely sealed in the circulatory system to complete, while recovering the organic solvent in the waste residue.

Multi-Function Stainless Steel Dynamic Straight Mushroom Type Herbal Extraction Tank In Phytochemistry Extraction principle:
(1) For example, water extraction: water and traditional Chinese medicine are put into the extraction tank, and the interlayer heat source is started. After boiling in the tank, the heat source is reduced, and the boiling in the tank is maintained. The maintenance time is determined according to the extraction process. If the extraction is closed, cooling water is needed to cool the steam and return to the extraction tank to maintain circulation and temperature.

(2) For example, alcohol extraction: first, the medicine and alcohol are added into the tank, which must be sealed, and steam with interlayer heat source is supplied. Turn on the cooling water to reduce the supply of heat source when the temperature in the tank reaches the required temperature, so that the rising vapor state alcohol can flow back into liquid alcohol after passing through the condenser. In order to improve the efficiency, a pump can be used to force circulation, so that the liquid medicine can be sucked out from the lower part of the tank through the pump, and then returned to the tank through the upper part of the cylinder, Local gully flow was relieved.

(3) Oil extraction: first add the Chinese medicine and water containing volatile oil into the extraction tank, open the circulation valve of the oil separator, adjust the bypass return valve, open the supply heat source valve, and open the cooling water when reaching the volatilization temperature for cooling. The cooled liquid should be kept at a certain height in the separator to separate, and then use the oil-water separator alternately.

(4) Recovery of oil essence: add alcohol into the cylinder, open the cooling water for the steam, and then open the recovery valve.

Herbal Extraction Tank  classification:
1.mushroom type extraction tank,
2.inclined cone type extraction tank
3.straight cylinder type extraction tank,
4.straight cone type extraction tank.
5.working volume will be from 50L to 10000L 
6.material can be SS304 and SS316L 
 

Technical Parameter
Specification model	TQG-1000	TQG2000	TQG3000	TQ6G000	TQ8000	TQ100000
Volume (L)	1200	2300	3200	6300	8500	11000
Design pressure in tank (Mpa)	0.09	0.09	0.09	0.09	0.09	0.09
Sandwich design pressure(Mpa)	0.3	0.3	0.3	0.3	0.3	0.3
Compressed air pressure(Mpa)	0.6~0.7
Feeding port diameter(mm)	400	400	400	500	500	500
Heating area(m2)	3	4.7	6	7.5	9.5	12
Condensation area(m2)	4	4	5	5	8	10
Cooling area(m2)	1	1	1	2	2	3
Filter area(m2)	3	3	3	5	5	6
Slag gate diameter(mm)	800	800	1000	1000	1000	1000
Steam consumption(kg/h)	245	325	345	645	720	850
Stirring speed(r/min)	25~40

Packaging Details
Under normal circumstances, we will use PE wrapping film for part of the product, then use wooden case packaging, or according to the special requirements of the customer packaging;If exported to European countries, we will fumigate the wooden cases.
Shipping Details
Under normal circumstances, we will use trucks to transport products to Qingdao port;Or according to customer requirements, choose the most convenient, the most economic mode of transportation.


FAQ
Q :What about your factory?
A :Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
Q :How long the warranty will be?
A :We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
Q :Which kind payment do your company do now ?
A :We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
Q :Do you supply installation equipment in oversea?
A :Yes, if need, we can send our engineer to your plant to help you do installation and commission.
Q :How can we know the order production status ?
A :We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are      finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our            plant when the goods is ready here.
Q :how about your company after-sale serivce ?
A :1. We provide long-term after-sale service.
    2. we can do installation and commission for the equipment in your plant if necessary .
    3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you          can communicate on-line with us to solve any problem.