High Efficiency Stevia Leaf Extraction Machine

• Type: Crude Drug Equipment
• Finished Dosage Form: Liquid
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 220V/380V/440V/480V/575V
• Computerized: Computerized
• Model NO.: TQ
• Customized: Customized
• Condition: New
• Warranty: 2 Year
• After-sales Service: Online Support/Visit Client′s Plant Site
• Applicable Industries: Herbal Leaf ,Root ,Steam ,Fruit ,Seed ,Flower
• Core Componentes: Extractor Tank ,Condenser ,Filter ,Separator
• Material: SS304/SS316L
• Function: Extract Essential Oil and Active Ingredients
• Heating Model: Hot Oil/Hot Water/Electrical
• Feeding: Herbal/Flower/Stem/Seed/Fruit/Bones/Viscera+ Water
• Output: Essential Oil /Extractor Solution + Residual Mater
• Jacket Type: Dimple/Limpet Coil/Single Full
• Tank Shape: Straight /Mushroom /Cone Type
• Key Selling Point: Herb Extraction Machine/Phytochemical Extractor
• Agitator Type: Spiiral /Propeller Type
• Transport Package: Export Standard Package
• Specification: 50L ---10000L
• Trademark: JOSTON
• Origin: Wenzhou
• HS Code: 84792000
• Production Capacity: 30 Sets/Month

Product Description

high efficiency Stevia Leaf Extraction Machine for the Stevioside and polyphenols

high efficiency Stevia Leaf Extraction Machine  is used to extractor the Stevioside And Polyphenols Ingredents from Stevia leaf ,also this machine can be used for other herbal material and Natural products .

high efficiency Stevia Leaf Extraction Machine working principle :
for the Stevioside And stevia Polyphenols Ingredents ,due to it is two different character,so it need use the different extracting methods to get it ,so for the pparmaceutical or food company ,they should know what is their main product ,then they choose the right exracting method and equipments according .

1. Stevioside extracts : It's a natural low calorie sweetener. Stevioside has a calorific value of only 1/300 of sucrose. It is not absorbed by human body and does not generate heat. It is a sweetener for diabetics and obese patients. When stevioside is mixed with sucrose, fructose or isomerized sugar, its sweetness and taste can be improved. It can be used for candy, pastry, beverage, solid beverage, fried snack, seasoning and preserves.

 as the tradtional methods,the Stevioside extracts used the water based extraction process  ,it need the following equipments and methods 
1.1) multifunctional extraction tank : which can be load the Stevia leaf and water ,the stevia soaked in the water ,then heating for the boiling and control the boliding temperature and extracting time  ,after reaching the process requirement ,then the extraction solution outlet 
1.2)  transfer pump and press filter : which can transfer the stevioside extraction solution to the storage and also can fitter the particle/stevia leaf at the same time ,the filter press paper material can choose according to the process requirement 
1.3)stevioside extraction solution storage tank : which can keep the filtered stevioside extraction solution .which outside have the insulation layer can keep the worker operation safety .
1.4)evaporator machine : which is used to remove the water from the stevoside extraction solution to get much high solid content .as usual it need work under vacuum ,evaporate in the low temperature ,can keep the stevioside solution color and taste in the origin. according to the different capacity ,we can use the single effect evaporator ,double effect evaporator  and multiple evaporator etc.
1.5) purify machine : due to the water based extraction process ,there will be have lots byproducts in the stevioside extraction solution ,so it need purfiy machine to remove the byproduct. as ususal ,it is used the solvent sediment tank and ion resin column equipments 
1.6) solvent recovery system  : due to the purify process ,there will be some solvent caused ,so we need use the solvent recovery system to make these solvent reuse again for the next batch 
1.7) vacuum scraper concentrator : which used to remove the water in the stevioside  extraction solution  abd can get he stevioside in much  higher  visocisty product 
1.8) vacuum dryer or spray dryer : to get the stevioside  powder solid 

2. Stevia Polyphenols : Stevia polyphenols have hypoglycemic, anti-inflammatory and antibacterial activities, and have great medicinal value. Stevia polyphenols can significantly reduce the content of cholesterol, protein and albumin.

as the tradtional methods,the Stevia Polyphenols extracts used the ethanol solvent based extraction process ,it need the following equipments and methods
2.1) multifunctional extraction tank : which can be load the Stevia leaf and ethanol leaf  ,the stevia leaf soaked in the  ethanol solvent ,then heating for the boiling and control the boliding temperature and extracting time ,after reaching the process requirement ,then the extraction solution outlet
2.2) transfer pump and press filter : which can transfer the stevioside extraction solution to the storage and also can fitter the particle/stevia leaf at the same time ,the filter press paper material can choose according to the process requirement
2.3)Stevia Polyphenols extraction solution storage tank : which can keep the filtered stevioside extraction solution .which outside have the insulation layer can keep the worker operation safety .
2.4)evaporator machine : which is used to remove the solvent from the Stevia Polyphenols extraction solution to get much high solid content .as usual it need work under vacuum ,evaporate in the low temperature ,can keep the Stevia Polyphenols  solution color and taste in the origin. according to the different capacity ,we can use the single effect evaporator ,double effect evaporator and multiple evaporator etc.
2.5) purify machine : due to the solvent based extraction process ,there will be have lots byproducts in the Stevia Polyphenols extraction solution ,so it need purfiy machine to remove the byproduct. as ususal ,it is used the solvent sediment tank and ion resin column equipments
2.6) solvent recovery system : due to the purify process ,there will be some solvent caused ,so we need use the solvent recovery system to make these solvent reuse again for the next batch
2.7) vacuum dryer or spray dryer : to get the Stevia Polyphenols  ingredient powder .

high efficiency Stevia Leaf Extraction Machine parameter :
1.working capacity can be done from 10kg per batch to 10T Per batch 
2.all equipments and pipeline adopt SS304 /SS316L material 
3.control system can be done by manual control and automatic control 
4.we can make the turn key project which including the following units 
4.1 whole process design and plant design according to end user requirement 
4.2afford all kinds processing machine 
4.3installation pipeline and equipments for all processing line 
4.4commission and trial production running 
4.5full sets documnts 
4.6 after -sale service
 

Model and specification		TQS300	TQS500	TQS700	TQS1000
Transpiration rate(kg/h)		70	120	145	195
Volume(L)		300L	500L	700L	1000L
Steam pressure(Mpa)		0.09
Vacuum degree(mmHg)		500~620mmHg
Heating area(m2)		1.3	1.5	2	2.8
Condensing area(m2)		2.4	3	3.5	4
Equipment weight(kg)		380	450	630	950
Outsize dimension(mm)	L	1900	2030	2100	2335
	W	1100	1200	1300	1520
	H	2300	2500	2600	2765