Stainless Steel Jacketed Solution Preparation Blend Mixing Tank can be used for the different fields ,like the pharmaceutical field which can be used in the low viscosity solution like infusion solution ,injection solution ,eye drop solution ,syrup solution ,oral liquid,vaccine,lotion etc ,in the cosmetic field ,it can be used for the cream ,ointment ,hand sterilizer etc ,for the food field ,it can be used for the juice process machine ,milk cooling tank ,beverage preparation etc .also can be used for the chemical field ,like the solvent blend -ethanol ,methanol ,acetone etc .
In the pharmaceutical field ,the Stainless Steel Jacketed Solution Preparation Blend Mixing Tank is used to WFI water with Pharmaceutical API together according to the technological proportions. Which can be used in the infusion water ,injection solution etc ,the tank is designed company with CIP/SIP system ,can be PLC automatic control the whole production process .
Stainless Steel Jacketed Solution Preparation Blend Mixing Tank can be standardized and humanized according to the requirements of production process. In the mixing process, it can realize the feed control, discharge control, mixing control and other manual and automatic control.
Stainless Steel Jacketed Solution Preparation Blend Mixing Tank is composed of mixing tank body, upper and lower heads, agitator, support, transmission device, shaft seal device, etc. heating device or cooling device or metering device can also be configured according to process requirements.
Stainless Steel Jacketed Solution Preparation Blend Mixing Tank Nozzle configuration:
The process nozzles mainly include manholes, inlets, outlets, sight glass, sight lights, vent filter, CIP (equipped with sanitary universal cleaning balls), SIP ports, sterile sampling ports, thermometers, temperature sensors, jacket inlets and outlets.(Nozzle size and opening position shall be provided according to process requirements.)
Stainless Steel Jacket Solution Preparation Blend Mixing Tank Characteristic:
1) Volume we can produce from 20L ---100000L.
2) Material we can use SS304 and SS316L. etc.
3) electrical heating type jacket.
4) single full type Jacket ,inside equipped with the electrical heater.
5) top mounted agitator : propeller type ,anchor type ,high shear emulsify type and scraper type etc.
6) Bottom mounted agitator: magnetic agitator ,high shear emulsifying agitator.
7) Insulation material can use mineral wool ,rock wool ,PUF etc.
8) Optional for the mixing tank nozzle :Tank can be equipped with manhole (handhole ) ,CIP spray ball ,vent filter level guage indicator/ level sensor ,temperature gauge /sensor ,pressure gauge /sensor ,load cell ,PH sensor ,PO2 sensor ,safety valve,sampling valve ,nitrogen/compressor air gas inlet ,sight glass ,sight light . etc.
9) Tank vessel can be rquipped CIP/SIP online optional.
10) control panel :PLC /HMI automatic control or common button control .
11) control panel functions: control the heating temperature PID ,level displayer ,temperature displayer ,pressure displayer ,speed adjustable ,sight light on/off etc.
12) inside shell mirror polish Ra<0.4um ,outside shell polish Ra<0.8um.
| Components Item |
Function and usage |
| CIP spray ball |
Wash &clean tank inside surface and devices automatic ,which should connect to the CIP machine station |
| Vent filter |
Filter air to prevent the bacteria into the tank ,also can release the tank inside pressure. |
| Temperature sensor (gauge) |
Indicate inside tank temperature and PID temperature control with the necessary valve and fittings |
| Pressure sensor (gauge) |
Indicate the inside tank pressure |
| PH sensor |
Indicate the product PH data |
| conductivity meter |
Indicate the product conductivity data |
| Level sensor (gauge) |
Indicate the inside tank product level height ,there are have different models :(static) pressure type ,ultrasonic type ,radar type ,glass tube type ,plate sight glass type . |
| Load cell |
Indicate the product weight |
| VFD ( inverter ) |
Control and adjust agitator speed |
| Safety valve |
Release inside tank pressure to protect the tank safety |
| Flow meter |
Indicate the solution inlet and outlet volume |
| Sight light |
Indicate inside tank bright for watching easily |
| Manhole (handhole ) |
Charge solid product into tank ,also can be used for maintenance inside tank components. |
| Sampling valve |
Take inside tank products sample for offline checking |
Model
Item |
JPG-100 |
JPG-500 |
JPG-1000 |
JPG-3000 |
JPG6000 |
| Tank work volume:L |
100 |
500 |
1000 |
3000 |
6000 |
| Motor power high shear emulsifying:Kw |
1.1 |
2.2 |
4.0 |
7.5 |
22 |
| Agitator speed for high shear emulsifying :RPM |
0-1440 or 0-2900 |
| Motor power propeller type agitator g:Kw |
0.37 |
1.5 |
2.2 |
4.0 |
7.5 |
| Agitator speed for propeller type agitator :RPM |
0-150 |
| Inside shell pressure MPa |
-0.1/0.3 (can be done as client's URS) |
| Jacket pressure MPa |
0.3 (can be done as client's URS) |
| Jacket heating medium |
Steam /hot water/electrical heating |
| Cooling medium |
Chiller /cooling water /tap water |
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