Joston Multifunctional Completed Miniature Concentrator and Extraction Machine System

• Customization: Available
• After-sales Service: Online Support/Visit Client′s Plant Site
• Application: Chemical Industry, Cosmetic Industry, Essential Oil Industry, Herbal Industry, Pharmaceutical Industry
• Certification: CE, GMP, ISO
• Condition: New
• Customized: Customized
• Material: 304/316L Stainless Steel
• Voltage: Customized
• Warranty: 1 year
• Applicable Industries: Chinese Medicine, Plant, Food, Biology, Light Chem
• OEM: Parameter Customization
• Heating Model: Steam/Hot Oil/Hot Water/Electrical
• Core Components: Extraction Tank, Condenser, Cooler, Separator, Fil
• Function: Extracting Herbal Apis by Water/Solvent
• Key Selling Points: Multifunctional Herbal Extractor Tank Machine
• Feeding: Chinese Medicine, Plant, Food, Biology, Light Chem
• Output: Extractor Solution (Ointment )+ Residual Material
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Type: Concentrator Extractor Tank
• Transport Package: Export Standard Package
• Specification: 20L-10000L
• Trademark: JOSTON
• Origin: Wenzhou
• HS Code: 84792000
• Production Capacity: 30 Sets/Month

Product Description

Electrical Heat Small Scale Pilot Plant Mutifunctional Herbal Extraction And Evaporator Machine

Usage Scope:
Electrical Heat Small Scale Pilot Plant Mutifunctional Herbal Extraction And Evaporator Machine means using the extraction equipment to extract the essential aroma oil  , activity ingredents from the herbal leaf ,stem ,root ,seed ,fruit ,wood bark etc and also used for the natural products for the tea extractor ,oilver leaft ect , food additive ,natural pigments etc in the small scale or for the lab test etc purpose in the pharmaceutical ,food company or the reseach ofiice where cannot afford the steam boiler source ,so it can be used this type which design for the electrical heating purpose .

Electrical Heat Small Scale Pilot Plant Mutifunctional Herbal Extraction And Evaporator Machine composition:
The components of Electrical Heat Small Scale Pilot Plant Mutifunctional Herbal Extraction And Evaporator Machine  can be divided into  the follow units and functions

1.multifunctional extraction tank: it is a jacketed type extraction tank ,which jacket can be equipped the electrical heater to heat the thermal oil or the hot water  to make inside raw material product with water /solvent boiling .the extraction tank can equipped the agitator mixer  for optional . 
 also the extractor tank have the pneumatic residue material discharge door ,so it can save the labor to make the herbal residue outlet. 

2.condenser/ sub-cooler : it is used the shell and tube type condenser ,which can make the vapor solvent or the vapor essential oil can condensate and can be outlet ,the design for the condenser without dead corner ,can make the product outlet completely .

3.oil/water  separator:it is a special design unit  for the essential oil ,the material we use the glass and stainless steel ,it can fit to the GMPs requirement ,also can be operated easily . it can separate the oil and water and can drain the water and recovery the essential oil .

4.filter-pipe filter ,it is a simple pipe filter which is used to filter the solid particle ,and can be remove and washed easily ,so it is convenient for the operators 

5.pipeline inside eqipments : which we all use the stainless steel tube and sanitary valve ,so the whole system without dead corner and fit to GMPs/FDA standard .

6.control system : we adopt the explosion-proof control panel ,which is used to control the heater to PID temperature controller for the extraction tank and evaporator tank  ,also can control the system transfer pump ,vacuum pump on/off  etc 

Electrical Heat Small Scale Pilot Plant Mutifunctional Herbal Extraction And Evaporator technology parameter 
according to the different herbal raw material ,the extractor process is different ,so the herbal extractor machine capacity and structure will be different .
1. extractor tank capacity will be from 50L to 1000L 
2. equipments material can be SS304 and SS316L 
Detail technology data as below :
 

Model Item	DND-0.1	DND-0.2	DND-0.3	DND-0.5	DND-1
Extractor tank total Volume (L)	120	250	380	620	1300
Extractor tank Work volume (L)	100	200	300	500	1000
Extractor tank electrical heater power (KW)	12	24	36	50	80
Extractor tank agitator (optional) Kw	0.37	0.55	0.75	1.1	2.2
Agitator speed (RPM)	0-35
Design pressure for inside tank(Mpa)	-0.1/ ATM
Design pressure in jacket(Mpa)	0.2
Compressed air pressure(Mpa)	>0.6
Condenser cooling area(M^2)	0.5	1	2	4	6.5
Sub-cooler cooling area(M^2)	-	0.5	0.5	0.5	1.0
Filter area :m2	0.05	0.05	0.05	0.1	0.1
evaproator tank total Volume (L)	120	250	380	620	1300
evaproator tank Work volume (L)	100	200	300	500	1000
evaproator tank electrical heater power (KW)	12	24	36	50	80
evaproator tank agitator (optional) Kw	0.55	0.55	1.1	1.1	3.0
Agitator Speed (RPM)	0-20
Cooling water consumption : T/h @inlet temp is 25ºC ,outlet temp is 32 ºC	1	2	3	5	10

Electrical Heat Small Scale Pilot Plant Mutifunctional Herbal Extraction And Evaporator Machine working methods:
 It can be designed and manufactured according to different requirements of users,for the differen working process in the different production field . is widely used in traditional Chinese medicine, plant, food, biology, light chemical industry, such as atmospheric pressure, pressure, decompression, extraction, warm soak,  percolation, aromatic oil separation and organic solvent recovery.

Electrical Heat Small Scale Pilot Plant Mutifunctional Herbal Extraction And Evaporator Machine  can work for the different extraction process ,as the extraction  medium difference ,it can be devided as below production process:

1). For water based extraction: water charge from the water inlet nozzle and herbal raw material are put into the manhole of extraction tank and start to electrical heater in the jacket . After the inside shell tank exraction solution boiling, reduce the electrical heater quantity  and keep the extraction solution boiling inside tank for keep the required extracting time .at the same time , the cooling water should charge and circulation inside the condenser ,to make the vapor condensate and turn back to the  extraction tank again.
the extraction solution will transfer to the storage tank  by the pump ,after that the extraction tank can make the 2nd time extracting again or can do the 2nd batch raw material . 
the evaporate tank will absorb the extraction solution from the stoage tank and the electricla heater in the jacket of the evaporator tank and start concentration to remove the water outlet in the vacuum condition ,the final extraction product will outlet from the concentration tank .  

2). For solvent extraction: the herbal and solvent should be charged  into  the tank ( same as above ) ,
start to electrical heater in the jacket . After the inside shell tank exraction solution boiling, reduce the electrical heater quantity and keep the extraction solution boiling inside tank for keep the required extracting time .at the same time , the cooling water should charge and circulation inside the condenser ,to make the vapor condensate and turn back to the extraction tank again.
the extraction solution will transfer to the storage tank by the pump ,after that the extraction tank can make the 2nd time extracting again or can do the 2nd batch raw material .
the evaporate tank will absorb the extraction solution from the stoage tank and the electricla heater in the jacket of the evaporator tank and start concentration to remove the solvent outlet in the vacuum condition or the vapor solvent will back to the extractor tank for the 2nd extracting process solvent  ,the final extraction product will outlet from the concentration tank .

Electrical Heat Small Scale Pilot Plant Mutifunctional Herbal Extraction And Evaporator Machine   including the following units:
1) multifunctional extractor machine :which is including the extractor tank ,condenser ,sub-cooler ,oil/water separator ,transfer pump etc
2) extractor solution storage tank :whch is used to storage the extractor solution.
3) concentrator ( evaporator ) machine :which is used to evaporate the water/ solvent from the extractor solvent to get the high viscosity ointment ( concentration)
4) pipeline inside system : in side pipeline and valve for the system ,which including the product pipeline ,steam pipeline ,cooling water pipeline ,solvent pipeline ,pure water pipeline ,vacuum pipeline etc .
5)control by manual operation or PLC/HMI operation.