Joston 5000L Alcohol Rum Distiller Ethanol Still for Spirit Distillation

• Customization: Available
• After-sales Service: Online Support/Visit Client′s Plant Site
• Warranty: 1 Year
• Model NO.: ZJ
• Processing Material: Natural Ingredients
• Application: Beverage
• Customized: Customized
• Certification: CE, MET, SA8000, ISO9001
• Power Source: Steam/Hot Oil/Hot Water/Electrical/Briquettes
• Automatic Grade: Automatic
• Applicable in Industries: Wine Alcohol Industry
• Prodcuts: Vodka ,Wiskey,Rum,Spirit,Gin
• Material: SS304/SS316L/Red Copper
• Core Components: Pot,Condenser,Gin Basket,Dephlegmator,Reflux Colum
• Feeding: Potato, Corn, Barley and Rye as Raw + Water
• Cooling Method: Chiller/Tap Water /Cooling Tower Water
• Heating Method: Steam/Hot Oil/Hot Water/Electrical/Briquettes
• Output: Alcohol
• Related Words: Vodka Distilling Kit/Vodka Still/Vodka Making Kit
• Control: PLC Automatic/Manual Control
• Transport Package: Export Standard Package
• Specification: 50L -5000L
• Trademark: JOSTON
• Origin: Wenzhou, China
• HS Code: 843840000
• Production Capacity: 45 Sets/Month

Product Description

Pot distill is a special equipment for extracting high quality spirits (such as brandy) from the original wine with grapes or other fermented fruits by the method of discontinuous distillation. The treatment method can be set manually or automatically to extract high-purity alcohol with reasonable temperature, volatility, and to separate the head, middle and tail as required.Brandy Distill is composed of preheater, distiller, condenser, pipeline and control system etc.

Methode charantaise distill equipment is a kind of discontinuous distillation equipment, which is mainly used for distilling and fermenting wine and fruit wine to produce brandy and other spirits (whisky, tequila, etc.) by extracting high-purity alcohol. Methode charantaise distill equipment adopts the thermal concentration method Its heating temperature and time can be set manually or automatically. The liquor head, liquor middle and liquor tail can be separated according to the requirements.heating model can be heat by electrical or steam .

Working principle of pot distiller (charlander kettle distiller):
Distilling pot:
The pot body is welded into a whole by the conical shape of the lower part and the upper part, the spherical bottom of the upper convex part and the top cover of the elliptical head. The top side of the pot is equipped with a safety valve, a liquor inlet pipe, and a cleaning and blowdown valve and a liquid level meter. A reflow retort (also known as gooseneck cap) is installed in the middle of the top of the pot, which is welded with copper plate. The top of reflux retort is connected with preheater through gooseneck. In the first distillation, add enough steam to the distilling kettle and preheater, heat the distilling kettle, and the alcohol vapor from the distilling kettle enters from the lower part of the reflux retort, gradually rises, and then flows through the gooseneck to the goose head part of the gooseneck, and finally from the gooseneck to the preheater through the connecting pipe (in this case, close the connecting channel between the gooseneck and the condenser). When the preheater temperature reaches 60 ºC, close the gooseneck. The connecting channel between the neck pipe and the preheater is opened, and the connecting channel between the gooseneck pipe and the condenser is opened. The alcohol steam enters the condenser from the upper part of the condenser through the connecting pipe. The cooling water enters from the bottom of the condenser, flows out from the upper part of the condenser, and cools the alcohol steam outside the pipe. Cooling water (generally lower than 10 ºC, preferably about 4 ºC), tank temperature is controlled at 30 ºC, and alcohol vapor flows through the condensate produced by the snake tube layer by layer, and
finally flows out to the container for storage. The volume of alcohol produced in the first distillation is 28-32%. When the
reflux temperature of the distillation pot reaches 90 ºC, the volume of alcohol distilled is less than 25% (determined by the
process), the distillation is completed. Open the blowdown valve of the distillation kettle, close the blowdown valve after the residual liquid is discharged, flow the liquor from the preheater to the distillation kettle automatically, pump the liquor to be steamed to the preheater, and the next cycle begins.  After the first distillation, carry out the second or third distillation with the gentle heating as described above, and obtain
the strong liquor .


Function for the component of the equipment:

Item	Material	Function	Type
still pot	SS304 ,SS316Land red copper	Material/mash distilling	Tank/pot
Helmet	SS304 ,SS316L and Full red copper	Improve high quality	Ellipse/round type
Gin basket	glass / red copper	Flavour spirits, making Gin	Basket, glass
Distilling column 16 plate	SS304 ,SS316L and Full red copper	Distilling alcohol	Column
Dephlegmator	SS304 and SS316L	Partial condenser	Column
Condenser	SS304	Condensing to alcohol	Column

 

Type	Volumn	Compenent
Whisky Distiller	50-5000L	Still pot,Swan neck,Condenser,Cip,Pipe system
Vodka Distiller	50-5000L	Still pot,Onion head,Column,Dephlegmater,Condenser,Pipe system
Brandy Distiller	50-5000L	Still pot,Onion head,Column,Dephlegmater,Condenser,Pipe system
Rum Distiller	50-5000L	Still pot,Column,Condenser,Cip,Pipe system
Gin Distiller	50-5000L	Still pot,Column,Gin basket,Condenser,Cip,Pipe system
Multi-Function Distiller	50-5000L	Still pot,Column,Onion head,Dephlegmater,Gin basket,Condenser,Cip,Pipe system,Collecting tank

 

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.