Joston Industrial Batch 20L Stainless Steel Jacketed Fermenter Pilot Scale Bioreactor

• Customization: Available
• After-sales Service: Online Support/Visit Client′s Plant Site
• Warranty: 1 Year
• Model NO.: BT
• Type: Reaction Kettle
• Material: Stainless Steel
• Capacity: 10L-20000L
• Structure: Multiple Parallel
• Pressure: Atmospheric
• Agitator Model: Anchor Agitator
• Tower Reactor Type: Plate Tower Reactor
• Heating: Steam/Hot Water/Electrical
• Heat Transfer Structure: Jacketed
• Automatic Grade: Automatic
• Condition: New
• Product Name: Fermentor Reactor
• Function: Used for Various Kinds of Microbiology and Vaccine
• Feeding: Bacterial Seed+Nutrition Solution
• Output: Culture Bacterial Seed
• Keywords: Bioreactor Tank/Stirred Tank Bioreactor/Cell Biore
• Jacket Type: Dinple/Limpet/Cooling Jacket
• Tank Layer: Double Layer/Single Layer
• Transport Package: Export Standard Package
• Specification: 10L-20000L
• Trademark: JOSTON
• Origin: Wenzhou, China
• HS Code: 8479820090
• Production Capacity: 45 Sets/Month

Product Description

 

BIOREACTOR  is used for various kinds of microbiology fermentation ,our equipment adopt the top mechanical agitator system ,the speed can adjustable ,and the all parameters can control ,like the reactor temperature ,pressure PH data ,PO2 data ,foam destroyed etc .all the parameters can be recorded ,stored and printed from the control panel automatic .so it is excellent stability and convenient operation .

BIOREACTOR  body configuration: stainless steel SUS316L / SUS304 material; jacket temperature control, optimized diversion design; internal surface polishing, RA ≤ 0.4 μm; external surface polishing or matte treatment; large angle long strip mirror, pH electrode, do electrode, temperature electrode interface are complete; tank cover is equipped with flame inoculation port and feeding standby interface, etc.

BIOREACTOR  For Vaccine Mixing system: top type mechanical mixing system; aseptic mechanical sealing system; DC mixing motor or AC motor; standard 2-layer flat impeller, one-stage high-efficiency defoaming paddle; optional inclined blade, curved blade, axial flow paddle, etc.; adjustable speed, digital set speed control.

BIOREACTOR  For Vaccine Structural mode: floor type frame structure, saving space and convenient operation.
Ventilation system: deep ventilation, all stainless steel pipeline; glass rotameter display, pressure gauge display, manual valve to regulate the flow; German sartorius high-efficiency sterilization filter with stainless steel shell, filtering accuracy 0.01 μm; external compressed air is required, equipped with high-quality water removal and pressure stabilizing device, to continuously and stably supply gas; optional mass flow controller to automatically control the air flow.

BIOREACTOR  pressure control: the top exhaust port is equipped with pointer type pressure gauge to display the tank pressure, and the stainless steel valve is manually adjusted; the optional inlet pressure transmitter and automatic regulating valve are equipped to realize automatic tank pressure control.

Temperature control: online detection, digital setting, automatic / manual control free switching; PT-100 temperature probe; electric heating temperature control and external cooling water automatic temperature control.

PH control: online detection, 2-way peristaltic pump automatically flows alkali or acid solution for adjustment; imported pH electrode can be sterilized by high temperature steam.

Dissolved oxygen (do): online detection, range 0-100% or 0-200%; imported do electrode, which can be sterilized by high
temperature steam; it can be controlled in linkage with speed and ventilation.

Replenishment control: Standard 1-way peristaltic pump time proportional flow replenishment, flow replenishment cumulative display and record.

Defoaming mode: conductive foam electrode, automatic alarm for abnormal foam condition; standard 1 way peristaltic pump automatic / manual flow adding defoamer, cumulative volume display and record.

Control system: Siemens PLC controller real color plus touch screen, complete functions, stable operation.

Sterilization mode: in place sterilization, manual control.

Equipment features: in place sterilization, safe and reliable, no transmission leakage risk; large viewing angle longitudinal
mirror observation is clear; inoculation methods are various and reliable (standard flame inoculation port, differential pressure inoculation port and other forms are optional); floor type tank is beautiful and generous; operation and disassembly are easy; special specifications can be customized.

 

Item	Technology specification
Working volume L	20-20000L
material	Contact product is SS31L6 ,non-contact part is SS004
Surface finish	Inside surface is mirror polish Ra:0.3-0.5um Outside surface is mat polish Ra<0.8um
Working pressure	Inside shell is 0.2MPa; jacket is 0.3MPa
Agitation	1).Top mechanical agitator with two layers six blade impeller ,one is for foam destroyer ,gear motor use SEW brand 2).Speed is 0-400RPM ( adjustable )
Equipment of tank	1) .using alcohol flame inoculation 2) Sterile type sampling valve and bottom flush valve 3) PH sensor ,PO2 sensor ,foam sensor ,flow meter ,temperature sensor ,Pressure sensor ,level sensor ,sight glass ,sight light etc
construction	Fermentation reactor tank with completely pipeline and PLC/HMI control panel

 

 

 

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.