Joston Small 500L Industrial Brewing Fermentation Equipment Saccharification Tank

• Customization: Available
• After-sales Service: Online Support/Visit Client's Plant Site
• Warranty: 1 Year
• Model NO.: BBL
• Condition: New
• Customized: Customized
• Voltage: 110V/220V/380V/440V/480V/575V,50-60Hz
• Composition: Saccharification System
• Processing Material: Natural Ingredients
• Process: Ferment
• Product Name: Brewery Equipment
• Applicable Industries: Beer Factory ,Bar ,Home ,Restaurant,Brewpub
• Material: SS304/SS316L /Copper
• Heating Method: Steam /Electrical/Gas/Direct Fire
• Function: Heat Th Saccharifying Mash to Liquefy & Gelatin
• Core Components: Saccharification System
• Feed: Barly/Wheat Malt +Water
• Output: Mash Liquid
• Control: PLC Automatic /Manual Button Control
• OEM: Parameter Customization
• Transport Package: Export Standard Package
• Specification: 20-20000L
• Trademark: JOSTON
• Origin: Wenzhou, China
• HS Code: 843840000
• Production Capacity: 45 Sets/Month

Product Description

Brewhouse system is widely used in the brewpub ,bar and restaurant to brew beer. The Brewhouse system including the following :
:Mash tank,Lauter tank,kettle ,whiripool tank,hops adding system and pipeline etc.
Brewhouse can be in various combination:
1. Two vessels: Mash/lauter tank, Kettle/whirlpool tank
2. Three vessels: Mash/lauter tank,whirlpool, Kettle;Or Mash tun, Lauter tank, Kettle/whirlpool tank;
3. Four vessels: Mash tun, lauter tank, kettle, whirlpool tank

Brewhouse system has three kinds of heating method:
1. Electric heating
2. Steam heating
3. Direct fire heating

Brewhouse system Standard Configuration :
1. Available capacity from 1 to 60 BBL(HL)
2. Equipment use 100% Tig welding and sanitary polish surface
3. Inside shell use SS304 material ( SS316L material is optional)
4. Out side cladding shell use SS304 material (copper material cladding is optional)
5. Platform material is SS304
6. Top mounted agitator system ( bottom mounted is optional)
7. Plate heat exchanger ,Wort pumps,flow meter,valves and pipeline are all SS304 material
8. PLC automatic control or semi-automatic control or manual control

beer production whole process should takes about 12-20 days to prepare wort and stock solution from the initial malt crushing process in different tanks, through saccharification, filtration, boiling, swirling sedimentation and fermentation.
After fermentation, beer raw pulp is obtained, which can be directly drunk and sold If equipped with fine filtration and
sterilization equipment, beer can be bottled or tinned for a longer time.


 

1.Malt Milling System	Mill machine	Stainless steel/Carbon steelGrist case
	Grist case	Stainless steel
	Flexible conveyor	Outer PPR or Stainless steel
2.Brewhouse System	Mashtun	-Inner:3mm;outer:2mm -Motor agitation -Steam jackets/Electric elements/Fire direct heating
	Lauter tun	-Inner:3mm;outer:2mm -Rack system; -False bottom filter
	Kettle tun	-Inner:3mm;outer:2mm -Steam jackets/Electric elements/Fire direct heating
	Whirlpool tun	-Inner:3mm;outer:2mm -Side tangent whirlpool inlet
	Hot water tank	-Inner:3mm;outer:2mm -Steam jackets/Electric elements/Fire direct heating
	Accessories	-Mash pump;;Heat exchange plate;Hop back system; Brewhouse Pipes;
3.Fermentation System	Fermentation tank	-Pressure:3Bar; -Inner:3mm;outer:2mm;with insulation; -Cooling jackets;
	Accessories	Yeast Saving Tank;
4.Cooling System	Glycol water tank	-Inner:3mm;outer:2mm
	Accessories	Chiller; Glycol water pump; Pipes & Valves;

5.CIP System	Acid tank	Pump; Pipes & Valves
	Caustic tank
	Trolley
	Accessories of the CIP System
6.Control System	-Automatic/Semi-auto
7.Filtering System	Candle type diatomite filter/Membrane filter/Bag filter
	Bright beer tank	Double-layer with insulation;
8.Filling System	Glass bottle line	-Capacity:800-1200 BPH -Washing heads:8;Filling heads:8;Capping heads:3 -Optional: Capacity:1500-2000 BPH -Washing heads:16;Filling heads:16;Capping heads:6
	Canning line	Capacity:1000-1500 CPH -Filling heads:12;Capping heads:1
	Keg system	Keg filling machine;Keg washing machine;Keg washing and filling unity machine;

 

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.