Joston Pharmaceutical Equipment Multifunctional Extraction Line with Alcohol Sinking Tank

• Customization: Available
• After-sales Service: Online Support/Visit Client′s Plant Site
• Certification: CE, GMP, ISO
• Customized: Customized
• Material: 304/316L Stainless Steel
• Voltage: Customized
• Warranty: 1 year
• Applicable Industries: Chinese Medicine, Plant, Food, Biology, Light Chem
• OEM: Parameter Customization
• Heating Model: Steam/Hot Oil/Hot Water/Electrical
• Core Components: Extraction Tank, Condenser, Cooler, Separator, Fil
• Function: Extracting Herbal Apis by Water/Solvent
• Key Selling Points: Multifunctional Herbal Extractor Tank Machine
• Feeding: Chinese Medicine, Plant, Food, Biology, Light Chem
• Output: Extractor Solution (Ointment )+ Residual Material
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Type: Concentrator Extractor Tank
• Transport Package: Export Standard Package
• Specification: 20L-10000L
• Trademark: JOSTON
• Origin: Wenzhou
• Production Capacity: 30 Sets/Month

Product Description

stainless steel high efficiency multifunctional extractor tank means using the extraction tank equipment to extract the essence medicine activity phytochemcial APIs from the herbal raw material.animal bones,flower etc various products

The components of stainless steel high efficiency multifunctional extractor tank can be divided into extraction tank, condenser, cooler, separator, filter, pneumatic control system of slag gate, etc. It can be designed and manufactured according to different requirements of users.

stainless steel high efficiency multifunctional extractor tank is widely used in traditional Chinese medicine, plant, food, biology, light chemical industry, such as atmospheric pressure, pressure, decompression, extraction, warm soak, hot reflux, forced circulation, percolation, aromatic oil separation and organic solvent recovery.

stainless steel high efficiency multifunctional extractor tank for phytochemcial APIs can work for the different extractor process ,as the extractor medium difference ,it can be devided as below production process:

1). For water extraction: water and herbal raw material are put into the extraction tank and start to give heat source to the interlayer. After the tank boils, reduce the supply heat source and keep the boiling in the tank. The maintenance time depends on the extraction pharmacological process. For example, cooling water is needed for closed extraction to cool the steam and return to the extraction tank to maintain the circulation and temperature.

2). For solvent extraction: firstly, the herbal and solventmust be sealed in the tank, and the heat source steam shall be supplied to the interlayer. Open the cooling water to reduce the supply heat source when the tank reaches the required temperature, so that the rising vapor alcohol can flow back into liquid alcohol after passing through the condenser. In order to improve the efficiency, the pump can be used to force the circulation, so that the medicine liquid can be sucked out from the lower part of the tank through the pump, and then the upper part of the cylinder is imported back into the tank, and the local ditch can be removed Flow.

3). For Oil extraction : first add the Chinese herbal and water containing the volatile oil into the extraction tank, open the circulation valve of the oil separator, adjust the bypass return valve, open the supply heat source valve to reach the volatile temperature, open the cooling water for cooling, keep a certain height in the separator to separate the cooled liquid medicine, and then rotate the oil-water separator.

Technology data :

Model Item	TQ-0.5	TQ-1.0	TQ-2.0	TQ-3.0	TQ-6.0	TQ-10.0
Total Volume Capacity (L)	570	1200	2300	3200	6300	11000
Work volume (L)	500	1000	2000	3000	6000	10000
Design pressure inside tank(Mpa)	-0.1/0.09
Design pressure in jacket(Mpa)	0.33
Compressed air pressure(Mpa)	0.6-0.7
Charging manhole diameter (mm)	400	400	400	400	500	500
Condenser cooling area(M^2)	3	4.5	5.5	6.5	9.5	15
Sub-cooler cooling area(M^2)	0.5	0.5	1.0	1.2	2.0	3.0
Filter area :m2	0.2	0.2	0.25	0.25	0.3	0.5
Steam consumption (kg/h)@2bar	180	250	300	350	650	850
Cooling water consumption : T/h @inlet temp is 25ºC ,outlet temp is 32 ºC	4	5	7	8	12	20

stainless steel high efficiency multifunctional extractor tank for phytochemcial APIs including the following units:
1) multifunctional extractor machine :which is including the extractor tank ,condenser ,sub-cooler ,oil/water separator ,transfer pump etc
2) extractor solution storage tank :whch is used to storage the extractor solution.
3) concentrator ( evaporator ) machine :which is used to evaporate the water to solvent from the extractor solvent to get the high viscosity ointment ( concentration)
4) pipeline inside system : in side pipeline and valve for the system ,which including the product pipeline ,steam pipeline ,cooling water pipeline ,solvent pipeline ,pure water pipeline ,vacuum pipeline etc .
5)control by manual operation or PLC/HMI operation.

according to the different herbal raw material ,the extractor process is different ,so the herbal extractor machine capacity and structure will be different .
for the stainless steel high efficiency multifunctional extractor tank ,the components of t extraction equipment can be divided into extraction tank, condenser, cooler, separator, filter, pneumatic control system of slag gate, etc.