Technology data Specification for Stainless Steel Low Temperature Jacket Mixing Distillation Crystallization Reactor Tank System
Model
Item |
JJGT-50 |
JJGT-100 |
JJGT-150 |
JJGT-200 |
JJGT-500 |
| Tank work volume:L |
50 |
100 |
150 |
200 |
500 |
| Motor power:Kw |
0.37 |
0.55 |
0.55 |
0.75 |
2.2 |
| Agitator speed :RPM |
0-100 |
| Inside shell pressure MPa |
-0.1/0.3 (can be done as client's URS) |
| Jacket pressure MPa |
0.3 (can be done as client's URS) |
| Jacket heating medium |
Steam /hot water/electrical heating |
| Cooling medium |
Chiller /cooling water /tap water |
| Condenser type |
Shell &tube condenser /Plate heat exchanger |
| Cooling area : M2 |
According to the URS |
| Ccollection tank volume :L |
30 |
80 |
120 |
180 |
400 |
| Nutsche filter area M2 |
0.1 |
0.15 |
0.2 |
0.3 |
0.8 |
| Vacuum pump system |
According to the URS |
Stainless Steel Low Temperature Jacket Mixing Distillation Crystallization Reactor Tank System used to perform a chemical reaction, distillation, crystallization, mixing, and isolation of materials etc. in API manufacturing facility, chemical industry, etc.
Stainless Steel Low Temperature Jacket Mixing Distillation Crystallization Reactor Tank System is specially designed equipment with agitator and gearbox with flameproof electrical motor. Agitator is used for proper mixing, eddy formation, Vortex formation as per requirement. Agitator types are decided based on process requirement.
Stainless Steel Low Temperature Jacket Mixing Distillation Crystallization Reactor Tank System:
the whole system equipped with reaction tank ,condenser ,sub-cooler ,collection tank ,nutsche filter ,vacuum pump ,transfer pump and pipeline .
1. Stainless Steel Low Temperature Jacket Mixing Distillation Crystallization Reactor Tank System : It is a jacketed Crystallizing reactor tank ,which jacket can be design as Single full Jacket/limpet coil jacket,which is used for maintaining reaction conditions by providing utilities like steam, chilled water, cooling water, chilled brine and hot water. raw material Solids are charged into reactor through Manhole/ Nozzles manually and liquids are charged in to reactor by liquid transfer pipelines connected to reactor or manually through manhole. the inside shell equipped with the different type sensor ,like the PH sensor ,conductivity meter ,load cell sensor ,flow meter etc to control the reactor crystallizing parameter .
top mounted the anchor type agitator to mixing inside solution homgenizers , Solution or slurry is discharged from the reactor by nitrogen pressure or by pump, through bottom discharge valve.
2. condenser /sub-cooler : which is used to condensate the vapor sovent or water ,and circulation to back the crystallizing tank or drain outto the solvent storage tank .
3. nutsche filter : it is a sanitary grade filter which can separate the crystallizer solid powder particle and solvent to get he final APIs .
4. vacuum system which can make system under low temperature
5,pipeline system which are all use argon welding to make without dead corner
6. transfer pump : it is used to transfer the solvent out
7.control system :button control or PLC control to control the whole crystallizing production process record and printe .
Stainless Steel Low Temperature Jacket Mixing Distillation Crystallization Reactor Tank System which needs chilled water or refrigerant water to cool down sharply in the interlayer after mixed reaction of materials. The key points are the size of interlayer area, the structural form of agitator and material outlet form, high-precision polishing in the tank body, and no dead angle in the tank body cleaning to meet the process conditions. The company has rich experience in design and manufacturing for different process requirements, and the equipment fully meets the GMP verification requirements
character of Stainless Steel Low Temperature Jacket Mixing Distillation Crystallization Reactor Tank System:
a: The ratio of the total cross section of the heating tube to the cross section of the falling liquid can reach 2, so the convection circulation is good;
b: It is easy to unload sugar;
c: The condensate water is completely discharged;
d: The forced circulation crystallizer improves the heat transfer coefficient and evaporation intensity, and accelerates the crystallization speed. Overview of crystallizer crystallizer (seed tank, fermentation tank, enzymolysis tank) is widely used in pharmaceutical, fine chemical, bioengineering and other industries. The tank body and upper and lower heads (or cones) are processed by spinning R angle. The inner wall of the tank is polished by mirror, and the finish RA ≤ 0.4 μ m. There is no hygiene dead angle. The fully enclosed design ensures that the materials are always mixed and fermented without pollution. The equipment is equipped with air respirator, cleaning ball, sanitary manhole, sight glass and other devices. Pharmaceutical, fine chemical and biological products fermentation tanks adopt aseptic system to avoid and prevent the pollution of microorganisms in the air, greatly extending the retention period and purity of your products. We specially design and install aseptic breathing hole or aseptic positive pressure fermentation system on the tank. Heating or cooling medium can be introduced for circulating heating and cooling. All parts in contact with materials are made of stainless steel SUS304 or SUS316, insulation is made of polyurethane foam or pearl cotton, and the outer surface is frosted and Matt, which meets GMP standard.
SERVICE
We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)
FAQ
1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
2.How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
5.Can we become your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life .
2. We decrease the consumption cost of the product in the ruuning.
3. We improve research personnel's ability to deliver a creative design;
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.
7.Do you supply installation equipment in oversea?
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.
10.how about your company after-sale serivce ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.
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