Stainless Steel Solvent Ethanol Continuous Liquid Extraction Herbal Tincture Diacolation Tank

• Type: Extraction Equipment
• Finished Dosage Form: Liquid
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 110V/220V/380V/440V/480V/575V,50-60Hz
• Computerized: Computerized
• Model NO.: TQD
• Customized: Customized
• Condition: New
• Warranty: 2 Year
• After-sales Service: Online Support/Visit Client′s Plant Site
• Product Name: Diacolation Tank
• Material: 304/316L Stainless Steel
• OEM: Parameter Customization
• Core Components: Extraction Tank
• Function: Extracting Activity Ingredents by Solvent
• Feeding: Herbal and Natural Products + Solvent
• Output: Extraction Solution (Tincture ) +Residual Material
• Heating/Cooling Model: Steam/Hot Oil/Hot Water/Electrical
• Related Words: Herbal/Veterinary Medicine Extraction Machine
• Key Selling Points: Herbal/Ethanol Botanical Extraction Machine
• Transport Package: Export Standard Packaging
• Specification: 100-10000L
• Trademark: JOSTON
• Origin: Wenzhou, China
• HS Code: 84792000
• Production Capacity: 30 Sets/Month

Product Description

Tincture diacolation tank means it is using the extraction equipment to extract the activie ingredents from the herbal raw
material via solvent ( ethanol ,methanol ,acetone etc )

what is the tincture ?
Tincture refers to the clear liquid preparation made by extracting or dissolving the drug substance with specified concentration of ethanol, which can also be diluted with flow extract. It can be taken orally or externally.Tincture is made by immersing crude drugs in alcohol or dissolving chemical drugs in alcohol, such as belladonna tincture, orange peel tincture, iodine tincture,etc.Tincture is easy to prepare and preserve. But the solvent contains more ethanol, so the clinical application has some limitations.

Tincture diacolation tank working methods 
1.Dissolution or dilution method:
Take the herbal or natural products powder or flow extract, add the specified concentration of ethanol, dissolve or dilute, stand,filter if necessary.

the machine need for this working methods:
1.1.extraction tank : which required need single layer double jacket .it can charge the raw material and solvent into this
extraction tank ,also have the residue material discharge system ,the jacket can be heating to the dissolve process much fast .
1.2.duplex filter or centrifuge machine ,it is used to remove the particle or powder in the tincture solution .
1.3 transfer pump : it is used to transfer the product to outlet for storage .
1.4 storage tank : which is used to keep the tincture solution .

2.Impregnation method:
Take appropriate crushed medicinal materials, put them in a covered container, add appropriate amount of solvent, stir or shake them, soak them for 3-5 days or specified time, pour out the supernatant, then add appropriate amount of solvent, soak them until the effective ingredients are fully leached, combine the leachates, add the solvent to the specified amount, then stand for 24 hours or much long time , and filter them to get the tincture.
the machine need for this working methods:
2.1.extraction tank : which required need single layer .it can charge the raw material and solvent into this extraction tank ,also have the residue material discharge system ,the tank can equipped with agitator mixer to the dissolve process much fast .
2.2.duplex filter or centrifuge machine ,it is used to remove the particle or powder in the tincture solution .
2.3 transfer pump : it is used to transfer the product to outlet for storage .
2.4 storage tank : which is used to keep the tincture solution .

3.Percolation (diacolation ) method:
According to the method under the item of flow extract, percolate with proper amount of solvent until the outflow reaches the
specified amount, stand and filter to get the tincture 
3.1.extraction tank : which required need single layer .it can charge the raw material and solvent into this extraction tank ,also
have the residue material discharge system ,the tank can equipped with agitator mixer to the dissolve process much fast .
3.2.duplex filter or centrifuge machine ,it is used to remove the particle or powder in the tincture solution .
3.3 transfer pump : it is used to transfer the product to outlet for storage .
3.4 storage tank : which is used to keep the tincture solution .

Tincture diacolation tank parameter 
1.extraction tank volume can be from 100L to 10000L .
2.material can be SS304 or SS316L .
3.extraction tank can be single layer or with jacket .
4.extraction tank bottom have the pneumatic discharge door system .
5.extraction tank can equipped the agitator mixer .
6.can equipped with the filter and transfer pump etc fittings .
7.design and production according to GMPs standard .

 

Technical Parameter
Specification model	TQD-1000	TQD-2000	TQD-3000	TQD-6000	TQD-8000	TQD-10000
Volume (L)	1200	2300	3200	6300	8500	11000
Design pressure in tank (Mpa)	0.09	0.09	0.09	0.09	0.09	0.09
Sandwich design pressure(Mpa)	0.3	0.3	0.3	0.3	0.3	0.3
Compressed air pressure(Mpa)	0.6~0.7
Feeding port diameter(mm)	400	400	400	500	500	500
Heating area(m2)	3	4.7	6	7.5	9.5	12
Condensation area(m2)	4	4	5	5	8	10
Cooling area(m2)	1	1	1	2	2	3
Filter area(m2)	3	3	3	5	5	6
Slag gate diameter(mm)	800	800	1000	1000	1000	1000
Steam consumption(kg/h)	245	325	345	645	720	850
Stirring speed(r/min)	25~40

 

 

 

 

 

 

 

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.