Morden Method Solvent Phytochemicals Plant Extraction Machine

• Type: Extraction Equipment
• Finished Dosage Form: Liquid
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: Customized
• Computerized: Computerized
• Model NO.: TQL
• Customized: Customized
• Condition: New
• Warranty: 1 Year
• After-sales Service: Online Support/Visit Client′s Plant Site
• Applicable in Industries: Food, Natural Product,Juice etc.
• Core Components: Extraction Machine/Storage Tank/Evaporator Machine
• Function: Extracting Active Ingredents by Water etc.
• Feeding: Natural Products + Water/ Solvent
• Output: Extractor Solution (Ointment )+ Residual Material
• Heating/Cooling Moodel: Steam/Hot Oil/Hot Water/Electrical
• OEM: Parameter Customization
• Material: 304/316L Stainless Steel
• Related Words: Nutural Pigments/Food Additive Extraction Machine
• Key Selling Points: Phytochemicals/Food Additive Extraction Machine
• Transport Package: Wooden Case Packaging/According to Customer
• Specification: 50L -10000L
• Trademark: JOSTON
• Origin: Wenzhou, China
• HS Code: 84792000
• Production Capacity: 30 Sets/Month

Product Description

Usage Scope :
Morden Method Solvent Phytochemicals Plant Extraction Machine is used the latest development technology to extractor the food additive,.natural pigments etc products .the whole production processing line is design ,production manufacturing ,installation etc all fit to GMPs and FDA requirements.

Morden Method Solvent Phytochemicals Plant Extraction Machine For Food Additive Natural Pigments  including the following units:
1) multifunctional extraction machine :which is the mainl equipment ,which used for the raw material natural product feeding and water or solvent adding ,then the raw material will be soak into the water/solvent ,then use the steam or other heating medium to heating ( cooking ) to extract the food additive ,natural pigments extraction solution . then use the solution transfer pump to transfer the extraction into the storage tank .
Remark :the extraction machine is mainly  including the extractor tank ,condenser ,sub-cooler ,oil/water separator ,transfer pump etc
2) extractor solution storage tank :whch is used to storage the extractor solution. it can be used single layer storage tank or with insulation type storage tank .
3) concentrator ( evaporator ) machine :which is used to evaporate the water to solvent from the extractor solvent to get the high viscosity ointment ( concentration). then go to the next step processing machine ( dryer ).
4) pipeline inside system : in side pipeline and valve for the system ,which including the product pipeline ,steam pipeline ,cooling water pipeline ,solvent pipeline ,pure water pipeline ,vacuum pipeline etc .
5)control by manual operation or PLC/HMI operation.

according to the different herbal raw material ,the extractor process is different ,so the herbal extractor machine capacity and structure will be different .
1. equipments material can be made SS304 or SS316L 
2.working capacity can be done from 5kg  per batch  to  20T per batch

Morden Method Solvent Phytochemicals Plant Extraction Machine For Food Additive Natural Pigments  can work for the different extractor process ,as the extractor medium difference ,it can be devided as below production process:

1). For water extraction: water and herbal raw material are put into the extraction tank and start to give heat source to the interlayer. After the tank boils, reduce the supply heat source and keep the boiling in the tank. The maintenance time depends on the extraction pharmacological process. For example, cooling water is needed for closed extraction to cool the steam and return to the extraction tank to maintain the circulation and temperature.

2). For solvent extraction: firstly, the herbal and solventmust be sealed in the tank, and the heat source steam shall be supplied to the interlayer. Open the cooling water to reduce the supply heat source when the tank reaches the required temperature, so that the rising vapor alcohol can flow back into liquid alcohol after passing through the condenser. In order to improve the efficiency, the pump can be used to force the circulation, so that the medicine liquid can be sucked out from the lower part of the tank through the pump, and then the upper part of the cylinder is imported back into the tank, and the local ditch can be removed Flow.

3). For Oil extraction : first add the Chinese herbal and water containing the volatile oil into the extraction tank, open the circulation valve of the oil separator, adjust the bypass return valve, open the supply heat source valve to reach the volatile temperature, open the cooling water for cooling, keep a certain height in the separator to separate the cooled liquid medicine, and then rotate the oil-water separator.

Morden Method Solvent Phytochemicals Plant Extraction Machine For Food Additive Natural Pigments can use the different evaporators according the  production process:

1.single effect evaporator machine 
2.double effect evaporator machine 
3.tri effect evaporator 
4.vacuum ball type evaporator 
5.vacuum scraper concentrator evaporator 
6.falling film evaporator 
6.force circulation evaproator 
 

Technical Parameter
Specification model	TQL-1000	TQL2000	TQL3000	TQL6000	TQL8000	TQL100000
Volume (L)	1200	2300	3200	6300	8500	11000
Design pressure in tank (Mpa)	0.09	0.09	0.09	0.09	0.09	0.09
Sandwich design pressure(Mpa)	0.3	0.3	0.3	0.3	0.3	0.3
Compressed air pressure(Mpa)	0.6~0.7
Feeding port diameter(mm)	400	400	400	500	500	500
Heating area(m2)	3	4.7	6	7.5	9.5	12
Condensation area(m2)	4	4	5	5	8	10
Cooling area(m2)	1	1	1	2	2	3
Filter area(m2)	3	3	3	5	5	6
Slag gate diameter(mm)	800	800	1000	1000	1000	1000
Steam consumption(kg/h)	245	325	345	645	720	850
Stirring speed(r/min)	25~40

Packaging Details
Under normal circumstances, we will use PE wrapping film for part of the product, then use wooden case packaging, or according to the special requirements of the customer packaging;If exported to European countries, we will fumigate the wooden cases.
Shipping Details
Under normal circumstances, we will use trucks to transport products to Qingdao port;Or according to customer requirements, choose the most convenient, the most economic mode of transportation.


FAQ
Q :What about your factory?
A :Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
Q :How long the warranty will be?
A :We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
Q :Which kind payment do your company do now ?
A :We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
Q :Do you supply installation equipment in oversea?
A :Yes, if need, we can send our engineer to your plant to help you do installation and commission.
Q :How can we know the order production status ?
A :We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are      finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our            plant when the goods is ready here.
Q :how about your company after-sale serivce ?
A :1. We provide long-term after-sale service.
    2. we can do installation and commission for the equipment in your plant if necessary .
    3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you          can communicate on-line with us to solve any problem.